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Controls Engineer

Employer
Lyons Magnus
Location
Beloit
Salary
Competitive

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Creativity, innovative thinking and the manufacturing of top-quality products have put Lyons Magnus in the forefront of the food industry. Lyons is involved in each phase of the food manufacturing process from the growing of the raw materials to the marketing of the finished products - and everything in between. Lyons produces more than 2,000 different items for the industrial ingredient and foodservice segments, designing products for some of the top restaurant chains in the country, as well as international accounts.

This huge undertaking could not be done without a diverse and talented staff. At Lyons, our people are the heart of our organization. Lyons is proud to cultivate a thriving work environment with employees who are not just satisfied and productive but engaged in creating the future - the company's and their own.

Lyons Magnus is seeking a Controls Engineer for its Beloit, WI Facility


Job Summary


The Controls Engineer will develop, implement and support the continuous improvement efforts of the Beloit aseptic beverage manufacturing plant. This position will lead projects which focus on process control, integration and automation of existing and new equipment and processes. This position will also supervise the electrical technician staff and provide guidance for trouble shooting and root cause analysis of electrical and automation related breakdowns.

This position, in particular, will focus efforts on improving the daily operational efficiencies of certain highly automated packaging systems manufactured by Tetra Pak AB. These systems include aseptic filling machines, accumulators, cap applicators and case erecting/packing machines

Essential duties

Intimate knowledge of the start-up, operation and troubleshooting of Tetra Pak-manufactured packaging line assets.

Intimate knowledge of the latest generation of industrial controls, analog instrumentation measuring flow, pressure, temperature, etc., digital I/O, precision pneumatics and hydraulics.

Experience with configuring, tuning and troubleshooting proportional, integral, derivative (PID) control loops in process applications.

Provide technical leadership and support for the operation, maintenance and continuous improvement of electrical, manufacturing instrumentation and process control systems.

Implement improvements in systems capabilities that will increase the ability to meet customer requirements (including safe and reliable operations and improve business competitiveness).

Work closely with the Line Leadership, Technical/Manufacturing Resources, operators and mechanics to understand the business, site needs, and user needs and priorities (voice of the customer)

Provide Instrumentation and Process Control assistance for the manufacturing area in various technologies ranging from Allen Bradley Programmable Logic Controllers (PLC), IP21 data systems, and other interfaces with various IT technologies and systems.

Provide programming support and commission new instrumentation, equipment and processes.

Administration of Allen Bradley PLC systems including monitoring and upkeep of applications, documentation of electrical systems, control panels and programs.

Troubleshoot and replace system hardware, resolve software malfunctions and manage software upgrades.

Work with maintenance to develop improvement options to address reliability issues in process, packaging and utility systems.

Actively supports a wide variety of formal and informal Maintenance and Engineering projects and other duties, as needed.

Education, etc.

Bachelor's Degree in Electrical Engineering, Chemical Engineering or related field

Four or more years of large system programming experience including: PLC ladder logic, HMI screens, servo motion control, and robotics

Five+ years in food processing/manufacturing

Knowledge, Skills and Abilities

Demonstrated track record of attention to detail and strong analytical skills

Experience and knowledge with Clean In Place (CIP), Aseptic, Fluid Flow systems, packing line integration and utility controls.

Superior technical skills relative to controls, instrumentation, industrial networks, systems integration and documentation.

Strong communication and presentation skills, some project management experience is desired

Electrical trouble shooting skills

Demonstrated ability to work effectively in a team-based environment with multiple projects under time constraints.

Specific Hardware

PLC: SLC 500, Micrologix (1000, 1100, 1200, 1500), ControlLogix, CompactLogix, FlexLogix, SoftLogix; Robotic: ABB, FANUC, Staubli; Servo: Ultra 3000, Kinetix 6000; AC Drives: Allen Bradley (160,1305, Powerflex 4, Powerflex 70); HMI: Allen Bradley Panelview Standard, Panelview Plus;

Specific Software:

Allen Bradley RSLogix (500, 5000), FT View (ME, SE), Ethernet IP, RSLinx, Drive Explorer, Ultraware, FT Asset Centre, VantagePoint, FT Historian (ME, SE); Wonderware Intouch Developer; Windows (XP, Windows Office Suite); ACAD 2012 (wire diagrams, panel design)

Additional Information

Our compensation program is designed to attract, motivate, and retain the very best people. Lyons Magnus offers a comprehensive benefits plan that include: Health, Dental Insurance, Life Insurance, Long Term Disability, Sec. 125, 401(k) plan, and more. If you meet these requirements and are eager to join a dynamic company poised for further growth, please respond with your cover letter, and salary requirements.

To learn more about Lyons Magnus, LLC its products and core values, visit or follow us on Instagram or Twitter.

Lyons Magnus is an Equal Opportunity Employer and with opportunities for advancement. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, age, protected veteran status, or other protected categories.

*This organization participates in E-Verify.

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